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How Japan’s Pachinko Ball Recycling Works

How Balls are Collected and Moved

The pachinko ball recycling system is a top show of Japan’s making skill. When players win, shiny steel balls that are 11mm round drop into special trays, moving into lines under the play area by the pull of earth. Fast air tubes shoot these balls at exactly 10 meters per second through a smart map of check spots.

Clean and Check Up

The ball cleaning steps have many parts:

• Top sound wave clean tech
• UV light rooms
• Sharp eye scan systems

Quality check tools look at 1,000 balls each minute, making sure each one is just right as per the rules.

Smart Store and Keeping Track

The heart of the system has towers with RFID tags that can hold many balls all at once. Computer systems keep a good watch and manage the rules, moving the play pieces around the place all the time. This smart setup is why the pachinko machine is known for its great Japan-made tech.

Getting and Moving Ball Systems

Today’s Pachinko Ball Getting and Moving Systems

Smart Getting Systems

Ball getting and moving setups are key in today’s pachinko spots, making the game flow smooth. These smart systems well handle the move of many steel pachinko balls through joined lines and parts.

Main Getting Steps

Winning balls fall into special trays that lead straight to main getting spots under each play spot. The smart set of lines that use earth pull makes a good flow, joining many streams into big moving lines. High-end air pull systems then push the balls up through tubes to big sort spots.

Smart Sort Tech

Big sort spots use new tech to keep ball quality: Eye sensors pick out bad or odd balls, while magnet systems take out bits that aren’t steel. Lines then move good balls through a wide pipe system to store spots over each machine.

Big-Time Process

Today’s ball moving systems can handle a big load, moving up to 250,000 balls per hour through air-help tubes. Digital watch systems share real-time move info to central control spots for best running and check-up.

Key System Parts

• Trays and lines
• Air move tubes
• Eye check systems
• Magnet systems
• Digital track tech
• Ball store lines

Cleaning and Making Shine

Top Pachinko Ball Cleaning and Shine Systems

Pro Clean Steps

The clean and shine stage is key in pachinko ball care, making sure play goes well. The smart process has many steps for a clean look.

First Clean Cycle

The clean starts with a first wash using special soaps to take off oil, prints, and dirt that stuck. Turning drums with soft pads do a neat clean job, while sound wave tanks hit high notes to get rid of tiny dirt.

New Shine Tech

In the shine part, balls get a good rub at step-up shine spots. Turning wheels put on just the right stuff to make the shiny top look its best. Eye sensors keep watching the look, to make sure each ball is just how it should be.

Make Safe and Check

The last bit has a UV light room where strong UV rays kill germs and clean up any left dirt. This top clean process makes sure of the best clean rules for users, finishing the full care step.

Check and Look Over

Check and Look Over for Pachinko Balls

Top Check Systems and Steps

Hard check rules for pachinko balls need a full look-over at many check spots in the recycle steps. New pachinko spots use smart eye systems that can check up to 1,000 balls a minute, finding tiny flaws, shape changes, and different looks.

Numbers and Checks

In the check part, balls are looked at with smart gear that checks need-to-know numbers:

• Ball roundness: 11.0mm ± 0.05mm
• Ball heaviness: 5.38g ± 0.05g
• Shiny tops: Just-right shine for best play

Balls that don’t fit the rules are moved to other bins.

New Spot Tech

Fast camera setups with smart see-and-tell software do a deep look, finding:

• Top scratches
• Dents
• Color changes
• Old shiny tops
• Rust layers

Last Quality Okay

The last quality step has random checks, where trained folks use:

• Just-right mics
• Top look-over tools
• Stats (one ball per thousand)

These hand checks make sure the machines do it right and keep up the best quality in all sets.

Sort and Store Smart

Top Smart Sort and Store in Pachinko Work

Cutting-Edge Ball Work Tech

Smart sort and store systems change how pachinko balls are handled with eye sensor tech and mech part systems. These smart setups deal with thousands of balls per minute very well. Digital count tools keep the right count, giving out right pay and strong store rules.

New Store Stuff

High towers are key in today’s pachinko spots, holding millions of game balls in neat rows. The setup uses lines that use earth pull and air lift gear for easy ball move up and down. Smart sort bits pick out bad balls and send good ones to the right store spots.

Keep Track and Manage

RFID follow tech lets us watch where balls are and how many, all in real time. Computer store systems talk with each store spot, filling up when needed. These smart handle ways cut down on need for folks to step in, drop mistakes, and keep balls moving well in the play spots.

Back to Machines

Pachinko Ball Send-Back Systems: Top Tech

Smart Send-Back Network Build

Good ball send-back lines are key in today’s pachinko work, linking big store towers to each play spot. The smart move system uses both air push tubes and lines that use earth pull, making sure balls get to where they need to be.

Top Send Tech

Main send lines set through ceiling gaps and under high floors are the base of the setup. These big lines split into well-made smaller tubes, linking straight to each machine. The network moves balls very fast, at 10 meters per second through top air push systems.

Smart Control Gear

Smart eye tech keeps watch on ball levels, asking for more when needed. The main control spot uses smart math to pick the best paths, while mech counters make sure the right number of balls move. Smart move switches at key spots make sure balls go the right way.

Safe and Rules

Flow keep gear keeps the move steady, stopping blocks and making sure things run smooth. Key safe steps have:

• Quick stop rules
• Too-much stop gear
• Top watch on hopper room
• Real-time move watch

These built-in safe steps stop too many balls going out and keep the system safe when running.

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